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FAQ's for OREX (Certified Soluble) Products:
Question 1: What is OREX?
Answer: OREX is the
trade name for a new line of products engineered specifically for
the nuclear industry. OREX products are manufactured from a
special, degradable polymer that is environmentally friendly.
Following use, the used products are treated offsite using a
proprietary process that dissolves the product in high temperature
water (> 190 degrees F.), decontaminates it and ultimately
chemically converts it to carbon dioxide and water, much of which
is returned to the environment for reuse. Radioactivity is removed
during the treatment process and is collected on filters for
subsequent handling and proper disposal as radioactive waste. This
process eliminates waste. This means an entire 20’ long sea-land
container full of used OREX materials can be ultimately placed in
a 1-gallon container. Back
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Question 2: What OREX Certified
Soluble products are currently available?
Answer: Currently,
the OREX Protective Clothing line includes standard coveralls,
hoods, booties, and hard hat covers. Additionally, there are
splash resistant coveralls and booties, multiple dosimetry
coveralls, lab coats, and scrub/modesty garments. Several
consumable products are also available including ice vests, mops,
OREX waste bags, wire-tie dosimetry bags, spill socks and rolls of
sheeting. Several new products are always in development.
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Question 3: What sizes of OREX coveralls are available?
Answer: OREX
coveralls come in the following sizes: Medium, Large, X-Large,
2X-Large, 3X-Large and 4X-Large. OREX coveralls tend to run larger
in size than conventional cotton or poly/cotton blend garments.
OREX garments are new each time they are worn whereas other
garments may have been laundered a number of times prior to
wearing them. Launderable garments typically shrink about 20% and
this creates the size difference between OREX and traditional
coveralls. For example, a size “Large” in a traditional laundered
garment might be about the same size as a “Medium” OREX coverall.
OREX scrubs/modesty garments come in sizes Small through 3X-Large.
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Question 4: What about other protective clothing, such as
rubber gloves and shoe covers?
Answer: The standard
rubber gloves and shoe covers will most often be used with OREX.
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Question 5: What are the benefits of OREX products?
Answer: OREX
clothing is most noted for its light weight and comfort. The
garments are breathable and tend to reduce heat stress. A full
OREX dressout (coverall, booties and hood) weighs 70% less than
traditional cloth garments. Since OREX is much lighter in weight,
the risk of injury associated with protective clothing handling is
reduced. OREX usage is expected to provide numerous other benefits
to the plant including reduced numbers of laundry shipments during
outages and improved economics over current approaches. It is also
interesting to note that most plants which have converted to OREX
are reporting significant reductions in personnel contamination
events. This is believed to be attributed to elimination of
contamination events that have historically come from the residual
contamination present in laundered protective clothing.
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Question 6: When will OREX clothing be worn?
Answer: OREX will be
used in place of conventional cotton coveralls and launderable
hoods and booties. It may be also be used as an outer layer to
replace paper suits in some cases. Radiation Protection personnel,
plant procedures, or RWP’s will provide instructions on when,
where and how to dress using the OREX products.
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Question 7: OREX looks a lot like a white paper suit. How
does it compare?
Answer: OREX is more
“breathable” than conventional paper suits, so it tends to be much
more comfortable to wear. However, standard OREX clothing was
designed as a substitute for traditional cotton and poly/cotton
blend fabric protective clothing. Like cloth fabrics, OREX is not
intended to provide an absolute barrier to contaminants. In cases
where a superior barrier is needed, such as very high
contamination areas or wet work, the specially treated splash
resistant OREX “Deluxe” coverall may be used as a substitute for
paper or water repellent coveralls. While the splash resistant
OREX coveralls offer superior barrier properties similar to other
paper or splash resistant products, it still breathes
significantly better than those products. Plant specifics and
experience will determine the best applications for OREX.
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Question 8: How durable are the OREX products?
Answer: Although the
OREX products are extremely lightweight, they are very durable.
OREX clothing has been used at many nuclear stations for all sorts
of activities including scaffolding installation, steam generator
platform work, reactor head disassembly/reassembly, refuel cavity
decontamination, drywell entries, shielding installation, fuel
transfer canal work, etc. Very few instances of ripping or tearing
have been reported. Back to
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Question 9: How do OREX garments perform in a wet
environment? Are they waterproof?
Answer: The standard
OREX clothing will absorb moisture in a fashion similar to a
cotton garment. Standard OREX is not recommended for “wet”
contamination type work. Also, during hot and humid work
conditions, OREX will become sweat-soaked and will not “breathe”
as well as a dry garment.
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Question 10: Are OREX products with a liquid protection
barrier available?
Answer: Yes, the
“Deluxe” OREX coverall and booties are specially treated for water
resistance. While they are not completely water proof, the Deluxe
OREX products are suitable for work involving incidental exposure
to water or in damp environments. The Deluxe OREX products also
provide superior barrier properties for very high levels of dry
contamination. Back to top
Question 11: Can the product be manufactured in different
colors?
Answer: Currently,
most OREX products are “white” for various reasons. First, it
should make field segregation and radworker training easier since
most clothing today is “yellow”. Second, most dyes are not easily
processed in our treatment system due to the inorganic
constituents present in such dyes. So we try to avoid using dyes
during manufacturing. OREX scrubs and modesty garments are “teal”
colored. This was done to create an opaque fabric for “modesty”
purposes. Additionally, the Deluxe OREX Coveralls are manufactured
with a yellow zipper to allow for easier identification relative
to the standard OREX coveralls.
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Question 12: What about discrete radioactive particle (hot
particle) pass-through properties of the OREX clothing?
Answer: At first
glance, OREX fabric appears to provide limited protective
potential because of its “sheerness”. The interesting fact is that
the actual fiber that makes up the fabric is clear! This gives the
fabric a less substantial appearance when coupled with its
lightweight nature. Due to light diffraction it appears to be
“white”. There is no standard test method to determine particulate
pass-through properties in a quantitative manner truly
representative of field conditions. However both lab testing and
actual field experience in contaminated areas indicates that OREX
fabric is at least as good, if not a better barrier than an
industry standard cotton or poly/cotton blend garment.
Additionally, the fabric is static free and thus will not attract
charged “fuel-type” particulates or Radon-222 daughter products.
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Question 13: Will the OREX clothing dissolve if I am
sprayed with hot water?
Answer: During
processing, OREX only begins to breakdown and dissolve under
prolonged immersion or contact with very hot water (>190?F).
Incidental contact with hot water WILL NOT affect the properties
or integrity of the garments.
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Question 14: What about “hot work”? Is OREX flame
retardant?
Answer: OREX
protective clothing is rated Class I – Normal Flammability by the
Consumer Product Safety Commission regulations of 16 CFR
1610-1998. This is equivalent to traditional protective clothing
currently used by the industry. This means it is generally
acceptable to wear under normal work situations. Remember, OREX is
a suitable substitute for traditional cotton or poly/cotton blend
protective apparel and can be worn in applications acceptable for
traditional garments. However, like most standard cloth protective
clothing, OREX is NOT “fire retardant” and specially treated
fabrics or special garments should be considered instead for “hot
work” in which sparks or welding is involved.
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Question 15: As a Radworker, what do I do with the OREX
products following use?
Answer: Plant
procedures may vary. All OREX products should be placed in the
laundry receptacles at the undress locations or step-off pads
along with all traditional, yellow, launderable products. Our
licensed OREX processing vendor, Eastern Technologies, Inc (ETI),
will segregate the OREX products from the conventional launderable
products. A centralized, U.S. OREX processing unit is located at
the ETI laundry service facility.
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Question 16: What if the OREX products are damaged or cut?
Should I put them in the trash instead of the laundry receptacle?
Answer: Always put
any OREX product in the laundry receptacles or receptacles
identified for OREX use, regardless of whether it is damaged or
cut? DO NOT put it in the trash receptacle because the trash is
sent to a different vendor for processing. To achieve the maximum
benefit of greater volume reduction associated with the OREX
processing, the OREX products must always go in the laundry
receptacles. Back to top
Question 17: Are there any “lessons learned” regarding
OREX that I should know as a radworker?
Answer: Some plants
have reported problems with the zipper slide or pull tab becoming
detached from the zipper. Although the number of occurrences of
this has been extremely small, OREX Technologies has implemented
improvements to the zipper to preclude this from occurring.
However, during the investigation of these reports, it was
discovered that the problem primarily occurs during the undress
sequence when some workers “rip” the front of the coveralls open
versus unzipping them. Radworkers should be aware of this and
ensure they undress using proper techniques.
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Question 18: What about used OREX
mops and wipes? Should they go into a trash receptacle?
Answer: No, DO NOT
put any OREX in the trash receptacle because the trash goes to a
different vendor for processing. To achieve the maximum benefit of
greater volume reduction associated with the OREX processing, the
OREX products must always go in the laundry receptacles. OREX
products may all be combined and placed in one common receptacle.
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Question 19: What is the purpose
of the double sleeve on the OREX coveralls?
Answer: The double
sleeve is designed to prevent use of tape or a closure device at
the top of the glove. The inner sleeve is rolled down, the glove
is put on over the inner sleeve, and the outer sleeve is rolled
down on top of the glove cuff. This double sleeve design is very
popular at many nuclear stations.
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Question 20: Will tape or other
non-OREX material cause a problem with processing?
Answer: Although the
use of tape is discouraged, a design feature in the processing
unit simply ensures that any non-OREX materials will remain in the
first stage of the process. The non-OREX materials are easily
removed following processing and are returned to the plant as
waste for disposal. OREX coverall zippers are processed by ETI as
waste. Back to top
Question 21: Is there any
previous experience with use of the OREX products?
Answer: Use of OREX
is widespread. OREX has been used at over 25 nuclear plants in the
United States and has been the primary protective clothing for 2
Steam Generator replacement outages, 5 reactor vessel head
replacement outages, and numerous refueling/maintenance outages.
In 2003, over 600,000 dressouts were performed using OREX
products. Feedback from OREX users has been very positive. No
significant problems have been encountered.
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